Identify and Repair System air leaks

• Start by carefully inspecting the equipment for any audible signs of air leaks. Inspections should start inside of the Air Compressor cabinet. Listen for hissing sounds, air escaping, or oily residue around connections, fittings, and components. Use your hands to feel for any air movement or use a small piece of paper to detect airflows that might not be easily visible.

• If the source of the air leak can’t be identified, it may be in the control cabinet of the system. Do not access the control cabinet without following all safety directions explained in the owner’s manual. Inspect airlines and fittings for damaged or loose fittings and airlines while the system is deenergized.

•  Before proceeding with repairs, it’s crucial to relieve the air pressure in the system to ensure safety. Start by shutting down the system through the power switch on the front panel. Then, unplug the equipment from the power source to remove the energy supply. Finally, release the remaining air pressure using the drain valve.

•  Once the air pressure is safely released, focus on repairing the identified leak. Begin by tightening any loose connections or fittings.

•  If the air filter has been identified as the source of the leak you should inspect and clean it. Remove the filter cover and inspect the air filter for dirt, debris, or clogs. Clean or replace the filter if necessary, ensuring it is properly seated and secured.

•  For other components, inspect them for damage, such as cracked hoses or worn-out seals. If any parts are compromised, replace them with suitable replacements. Ensure the new components are properly installed, following the manufacturer’s guidelines.

•  To prevent future leaks, consider applying thread sealant to the connections and fittings. Follow the recommended sealant type and apply it carefully to the threaded areas. Be cautious not to apply excessive sealant, as it may cause blockages or interfere with the equipment’s performance.

•  Once all repairs are completed, reassemble the equipment, ensuring proper alignment and connection of all components. Double-check the tightness of fittings and connections. Then, plug the equipment back into the power source and turn it on. Test for any remaining air leaks and listen for abnormal sounds. Regular maintenance and prompt leak detection will help keep your equipment running smoothly.